Draft Gear System, as well as called coupler system is a mechanism system for connecting rolling stock in a train. The design of the draft gear system is standard, and is almost as the track gauge, since flexibility and convenience are maximized if all rolling stock can be coupled together.As a typical design, draft gear system should be includes Coupler, Yoke, Buffer and other accessories for connecting the related parts.TEDRAIL supplied completed Draft Gear system for the freight wagon, passenger coach and locomotive according to the customers’ railcar design. Tedrail have the ability to supply following draft gear systems:
SASKOP COUPLER SYSTEM
SASKOP coupler system is similar with AAR E coupler system. Yoke, buffer,(Draft Gear ),follower and draft key other accessories of SASKOP coupler system is exchanged with those of AAR E coupler system Except the coupler body and knuckle.
SASKOP coupler is a kind of Knuckle coupler, includes “SS”,”MS” and “HS” types which are widely used on African, such as South Africa, Botswana, Tanzania, Zambia.
TEDRAIL can supply both the completed SASKOP coupler system and related parts according to customers' project requirement.
coupler body
Knuckle
Draft Gear
Yoke
Draft Key
Follower
Knuckle Pin
Coupler Guide
Coupler Parts
Main Part List of AAR Type SASKOP Coupler System
Part Name | Coupler | Coupler Guide | Yoke | Follower | Draft Gear |
Type | SS | CME68/13215-60 | Y40AE CME68/31956-467 | Y44AE CME68/02891-704 | RDG-1 |
Specification | SASKOPSpec
AARM211 AARM-201 | AARM-201 | AARM-211
AARM-201 AARM-205 | AARM-201 | AARM901E |
MCA-PH
MCA-PH Coupler Set is a hook and yoke structural style can be coupling by manual, mainly used on the locomotive, passenger, wagon railway. The highest using speed of MCA-PH Coupler Set can be up to 80km/h.
Also known as Norwegian Conversion Double Articulated, Chopper, Jones, Yoke couplers.
Similar but incompatible with ABC couplers
Wide use on Narrow Gauge stock in Europe, Africa, Asia-Myanmar, India, Bangladesh and British.
Semi-Auto Coupling; Manual Decoupling
Application
MCA-PH Coupler Set is a hook and yoke structural style can be coupling by manual, mainly used on the locomotive, passenger, wagon railway. The highest using speed of MCA-PH Coupler Set can be up to 80km/h.
Main Structure
Coupler (MCA-PH) Hook ending with lifting gear:
No | Name | Material | Requirement |
1 | Hook | 40Cr | |
2 | Column | ZG230-450 | |
3 | Link pin(2) | 25MnCrNiMoA | Pinrod’ssurfaceisheat-treated,hardnessis40-55HR |
4 | Backseat | AAR-M201-C | GeneraltolerancesofcasingsizeisaccordingtoGB/T6414-CT11,othersisaccordingtoTB/T1464-91 |
5 | Buffer Spring | 60Si2CrVAT | |
6 | Pad | Q235 | |
7 | Draft key | 25MnCrNiMoA | No for ging defects such as crack,temp ering and quenching treat ment,32HRC-44HRC;Forgingsurfacepolishsmooth,angularneedsabate. |
8 | Flat pin | Q235-A | |
9 | Hex lock nut | 45 | Tempering24-29HRC,height:79.5/63.5mm,D-valueisgroovedepth.M52screwthread |
10 | Inside castion | AAR-M201-C | |
11 | Hook bolt | 25MnCrNiMoA | |
12 | Hook body | AAR-M201-B | |
13 | Cotter special | Q235-A | |
14 | Washer | 65Mn | |
15 | Colomn rivet | Q235-A |
Coupler (MCA-PH) Yoke ending with lifting gear:
No | Name | Material | Requirement |
1 | Slipper | ZG230-450 | MaterialStandard:TB/T1464-91 |
2 | Link pin(1) | 25MnCrNiMoA | |
3 | Link pin(2) | 25MnCrNiMoA | Pinrod’ssurfaceisheat-treated,hardnessis40-55HRC |
4 | Backseat | AAR-M201-C | GeneraltolerancesofcasingsizeisaccordingtoGB/T6414-CT11,othersisaccordingtoTB/T1464-91 |
5 | Buffer spring | 60Si2CrVAT | 202.5mmisworkingcondition,cylindernumber:N=7.2,effectivecylindernumber:N=5.7,maximumcondenselength:179mm,freelength:235mm(1312N/mm),material:60SiZCrVAT,heat-treated:42-48HRC |
6 | Pad | Q235 | Noforgingdefectssuchascrack,temperingandquenchingtreatment,32HRC-44HRC;Forgingsurfacepolishsmooth,angularneedsabate. |
7 | Draft key | 25MnCrNiMoA | |
8 | Inside casting | AAR-M201-C | |
9 | Yoke body | AAR-M201-B | |
10 | Link | AAR-M201-C | |
11 | Link pin(3) | 25MnCrNiMoA | |
12 | Coupling block | 25MnCrNiMoA | |
13 | Screw | 40Cr | |
14 | Screw handle | Q235-A | |
15 | Yoke nut | 40Cr | |
16 | Yoke | 25MnCrNiMoA | |
17 | Hex lock nut | 45 | Tempering24-29HRC,height:79.5/63.5mm, D-valueisgroovedepth.M52screwthread |
18 | Flat pin | Q235-A | |
19 | Cotter special | Q235-A | |
20 | Washer | Q235-A、65Mn | |
21 | Column rivet | Q235-A |
Installment Requirement
Coupler (MCA-PH) Hook ending with lifting gear:
Size from hook end to center of link pin: 298±3
Size from center of link pin to draft key end: 787±5
Hook’s rotation is in good condition and no binding.
No lack of welding line’s surface.
Each pin’s installment direction is correct.
Coupler (MCA-PH) Yoke ending with lifting gear:
Size from yoke body end to center of link pin: 362±3
Size from center of link pin to draft key end: 787±5
No binding of coupling block,yoke nut and screw with screw thread’s rotation.
No lack of welding line’s surface.
Each pin’s installment direction is correct.
Painting and Lubrication
Hole, screw thread, pin and other rotation place are all painted by calcium base grease.
Surface’s paint is even, no lack.
Maintenance
Dairy maintenance and no special tools, lubricate at fixed period, visual check.
Check hook’s important components whether appear clacking and wear limit. Including axle pin assembly, hook,column, draft key, hook bolt, hook body and so on.
Check yoke’s important components whether appear clacking and wear limit. Including slipper, draft key, yoke body, link, coupling block, screw, screw handle, yoke nut, yoke and so on.
Check hole, screw thread, pin and other rotation place are in good lubrication condition.
Packaging
To prevent from mechanical damage, coupler should use special container or user specified way of packing during transport. Especially coupler’s important structural positions should be take effective protective measure in advance.
WA-27: COUPLER HOOK, END WITH LIFTING GEAR
WA-28: COUPLER YOKE, END WITH LIFTING GEAR
AAR TYPE COUPLER SYSTEM
AAR couplers, known as Alliance coupler, Janney Coupler or Knuckle Coupler is a kinds of semi-automatic railway couplers. They are most popular couplers in the world due to the simplicity design, low cost and easy manufacture. Tedrail supply the AAR couplers with following features:
Coupler Type: AAR E Type, AAR E/F Type, AAR F Type, AAR FR Type, AAR H Type.
Main components are coupler and coupler accessories, yoke, yoke pin, draft gear, coupler guide, follower and so on.
Coupler system should be fixed in the center sill, except coupler head was exposed to connect the wagons.
Tedrail AAR couplers are designed per AAR specifications. Material, production, and test will be following AAR specifications.
The main specifications have AAR M-211,AAR M-201,AAR M-901,and so on.
Typical coupler systems are E type coupler system and F type coupler system.
E type coupler system
Yoke
Coupler body
Coupler parts
Draft gear
Follower
yoke pin
front plate
Knuckle pin
Knuckle
Main Part List of AAR type E coupler system
PartName | Coupler | CouplerGuide | Yoke | Follower | DraftGear |
Type | E60DE | MT15 | Y40AE | Y44A/Y44AE | RDG-1 |
Specification | AARM-211 AARM-201 | AARM-201 | AARM-211 AARM-201 AARM-205 | AARS-119 AARM-201 | AARM901 |
F type coupler system
Coupler parts
Draftkey
Striker/Coupler guide
Draft gear
Follower
yoke
Coupler body
Knuckle pin
Knuckle
Guide spring
Main Part List of AAR Type F Coupler System
PartName | Coupler | CouplerGuide | Yoke | Follower | DraftGear |
Type | F70DE | MT2 | Y45AE | Y46AE | RDG-1 |
Specification | AARM-211 AARM-201 | AARM-201 | AARM-211 AARM-201 AARM-205 | AARM-201 | AARM901E |
FR type system
Coupler body
Yoke
Back seat
Follower
Striker
Coupler parts
Knuckle
Knuckle pin
Draft gear
Main Part List of AAR Type F Coupler System | |||||
Part Name | Coupler | Coupler Guide | Yoke | Follower | Draft Gear |
Type | FR209E | MT2 | FR | FR | RDG-1 |
Specification | AAR M-211 AAR M-201 | AAR M201 | AAR M211 AAR M-201 AAR M-205 | AAR M-201 | AAR M901E |
UIC TYPE – SCREW COUPLER
Screw Coupler (also called Buffers and Screw, Buffers and Chain coupler, or English coupler) is the standardtrain couplingsystem used in Europe, outside the former Soviet Union. It is also occasionally used outside Europe such as Morocco, Bangladesh, Argentina, African and so on.